Abrasive Resistant Polyurethane Washers

Abrasive Resistant Polyurethane Washers

At Advanced Seals & Gaskets Ltd, we manufacture high-performance Abrasive Resistant Polyurethane Washers using premium materials to deliver exceptional durability and resistance. Our washers can be produced from a wide selection of materials, including foams, plastics, corks, fabrics, and rubbers. Abrasion-resistant polyurethane is among the most popular choices due to its strength and versatility.

These washers are available in both foam and solid versions, with solid Abrasion-Resistant Polyurethane offered as a dense rubber or a very high-density sponge known by the trade name “Dynathane.” Solid polyurethane is supplied in continuous rolls of varying thicknesses. At the same time, the sponge version is produced in sheet and block form — typically 250mm x 500mm x 65mm or 250mm x 1000mm x 65mm — from which washers are precisely cut.

Using state-of-the-art conversion machinery, our in-house production team manufactures all Abrasive Resistant Polyurethane Washers to order. Each washer is made to exact inner and outer diameter (ID and OD) measurements, ensuring a perfect fit for your application. We can even provide sample runs for testing before full production.

Depending on the project size and washer thickness, our team selects from a range of atoms, autos, travelling head presses, kiss-cut machines, or our CNC oscillating knife, ensuring efficient manufacturing, competitive pricing, and short lead times.

Product Enquiry

For information on Abrasive Resistant Polyurethane Washers please complete the following quick enquiry or call us on +44(0)1384 252555.






    Characteristics of Abrasive-Resistant Polyurethane

    Abrasion-resistant polyurethane materials offer an impressive range of mechanical and environmental properties, with characteristics varying between grades and material types.

    Key Features Include:

    • Colours: Black, white, red, tan, and off-white

    • Resistance: Excellent resistance to abrasion, oils, UV, ozone, and heat

    • Hardness: Available in various hardness levels depending on grade

    • Temperature Range: Wide operating temperatures, including extreme highs and lows

    Complete technical data is available upon request or can be downloaded directly from our online portal.

    What are Abrasive-Resistant Polyurethane Washers?

    Abrasive Resistant Polyurethane Washers are flat rings composed of an outer diameter (OD), inner diameter (ID), and thickness. They are precision-cut from sheets or rolls and placed between two surfaces to create a level base, act as a spacer, or distribute pressure when tightened.

    Solid Abrasive Resistant PU rubber is manufactured in continuous rolls, while the sponge variant is produced in sheet and block form for easy cutting. Using our advanced presses and CNC machinery, we can create bespoke washers in almost any size and quantity to suit your exact requirements.

    Why Use Abrasive-Resistant Polyurethane Washers?

    Abrasive-Resistant Polyurethane Washers are ideal for demanding environments where materials are exposed to friction, erosion, scraping, or mechanical wear. Abrasion occurs when one surface rubs or grinds against another — leading to gradual degradation. Our polyurethane washers offer exceptional durability, maintaining integrity even in high-impact or high-friction conditions.

    These washers provide superior protection against wear, impact damage, scraping, and corrosion, making them suitable for industries such as mining, manufacturing, automotive, and heavy equipment maintenance.

    Solid polyurethane washers are available in Tan, Red, White (FDA-approved), and Black (Snow Plough) grades, each suited to different operational requirements.

    Rigid yet flexible, these washers are lightweight with excellent impact strength, abrasion resistance, and tear durability, recognised by their characteristic off-white appearance.

    When gaskets or washers are required to withstand repetitive mechanical motion, Abrasive Resistant Polyurethane Washers provide outstanding longevity, reducing the risk of component failure and saving on replacement costs.

    Different Grades

    At Advanced Seals & Gaskets Ltd, we work closely with a trusted network of manufacturers and suppliers, ensuring our customers have access to the most suitable Abrasive Resistant Polyurethane materials, including:

    • Abrasion-Resistant PU Sponge (Dynathane):
      A hard-wearing, lightweight sponge that combines flexibility with high impact strength. Dynathane offers excellent resistance to abrasion and tearing, with an operating temperature range from -40°C to +80°C. Manufactured in densities between 450–650 kg/m³, this off-white to tan material is often used in tank linings, anti-vibration mounts, buffers, gaskets, and noise-reducing components.

    • Red Abrasion-Resistant Rubber:
      A tough, natural rubber compound designed for sealing and gasketing applications requiring high tear resistance. Commonly used in slurry plants, quarry linings, and silo interiors, this grade delivers superior protection in harsh environments.

    • White Abrasion-Resistant Rubber:
      A softer natural rubber ideal for food processing and packaging equipment, offering good resistance to organic acids, alcohols, and aldehydes. However, it is not suitable for petroleum, fats, or hydrocarbons.

    • Shotblast (Tan Para) Rubber:
      A tan-coloured, extremely robust natural rubber offering excellent abrasion resistance and moderate resistance to mild acids and chemicals. Commonly used in industrial sealing and impact protection applications.

    Advantages of Using Abrasion-Resistant PU Materials

    • Ideal for physically demanding applications and environments

    • High resilience to wear, tear, and erosion

    • Protects surfaces against impact, scraping, grinding, and corrosion

    • Cost-effective with longer lifespan and reduced replacement frequency

    • Available in grades offering additional resistance to ozone, weathering, UV, oil, and chemicals

    • Can be supplied as sheets, rolls, or custom-cut gaskets and washers for use in machinery and industrial equipment

     

    Have a Question about Abrasive Resistant Polyurethane Washers ?

    Please contact us using the form below or by calling us on +44(0)1384 252555.