Here at Advanced Seals & Gaskets Ltd, we use a wide range of process’ and machines including our CNC presses. CNC presses allow for automated punching of gaskets, pads, and washers. We spare no expense in crafting precisely manufactured tooling of the utmost quality, mounted on the heads of our CNC presses. Each press undergoes meticulous programming, tooling configuration, yield achievement, and more. This process is executed by our team of highly skilled operators, whose expertise ensures unparalleled precision and efficiency.
Our CNC presses boast an impressive capacity, enabling the seamless production of large quantities of finished products without compromising on quality. As these machines diligently carry out their tasks, our vigilant operators conduct continuous monitoring of product quality and machine progress, ensuring each item conforms to our customers' exact specifications.
Benefits of CNC Presses
- Precision and Accuracy: CNC presses provide exceptional precision and accuracy in cutting, shaping, and forming foam and rubber materials. The computerised controls ensure consistent results, meeting tight tolerances and design specifications.
- Customization: CNC presses enable easy customisation, allowing manufacturers to produce foam and rubber components with specific shapes, sizes, and intricate designs to meet unique customer requirements.
- Versatility: CNC presses are versatile machines capable of performing a wide range of operations, such as cutting, die cutting, contour cutting, laminating, embossing, and more, making them suitable for various foam and rubber applications.
- Efficiency and Productivity: CNC presses streamline the manufacturing process, leading to increased efficiency and productivity. The automation and computerised controls enable faster production times and reduced lead times for customers.
- Consistency: CNC presses deliver consistent and repeatable results, ensuring uniform dimensions and quality in each foam and rubber component, batch after batch.
- Reduced Material Waste: The precision of CNC presses minimizes material waste, optimising material utilisation and contributing to cost-effectiveness and sustainability.
- Rapid Prototyping: CNC presses are valuable tools for rapid prototyping, allowing manufacturers to quickly produce samples and test designs before full-scale production.
- Complex Shapes and Patterns: CNC presses can create complex 3D shapes, intricate patterns, and detailed textures on foam and rubber materials, expanding design possibilities.
- Multi-Axis Machining: CNC presses offer multi-axis machining capabilities, enabling the creation of intricate and three-dimensional foam and rubber components.
- Scalability: CNC presses can accommodate both small-scale and large-scale production volumes, making them suitable for various manufacturing settings and order sizes.
What are CNC Presses?
CNC (Computer Numerical Control) presses are used for a wide range of cutting, shaping, and forming operations on foam and rubber materials. These advanced presses are equipped with computerised controls and automation, allowing for precise and repeatable manufacturing processes. CNC presses play a crucial role in enhancing productivity, efficiency, and the overall quality of foam and rubber products.
Advantages of Using Acoustic Foam Gaskets
CNC presses offer numerous advantages that significantly enhance the manufacturing process and the quality of foam and rubber components. Some of the key advantages of using CNC presses in these industries include precision and accuracy, reduced waste and consistency. In addition, CNC presses provide customisation during the manufacturing process, allowing us to supply products meeting a wide range of customer needs.
Capabilities of CNC Presses
- Cutting: CNC presses are used for cutting foam and rubber materials into various shapes, such as sheets, strips, and custom profiles. The computerized controls ensure precise cutting with uniform dimensions.
- Die Cutting: CNC presses can be equipped with custom dies to perform die cutting, which involves cutting foam and rubber components into specific shapes with a high degree of accuracy.
- Contour Cutting: CNC presses are capable of contour cutting, allowing for the creation of intricate and complex shapes in foam and rubber materials.
- Kiss Cutting: CNC presses can perform kiss cutting, where foam or rubber materials are cut to a specific depth without fully penetrating the backing material, allowing for easy peeling of adhesive-backed components.
- Laminating: CNC presses are used for laminating multiple layers of foam or rubber materials together to create composite components with enhanced properties.
- Compression Moulding: CNC presses can be used for compression moulding of foam and rubber materials to create moulded products with specific shapes and properties.
- Embossing: CNC presses can be equipped with custom embossing dies to add patterns, logos, or textures to foam and rubber components.
- Prototyping: CNC presses are valuable tools for rapid prototyping, allowing manufacturers to quickly produce samples and test designs before full-scale production.
- Batch Production: CNC presses can be programmed to produce batches of identical foam and rubber components, ensuring consistency and reducing production time.
Please contact us using the form below or by calling us on +44(0)1384 252555.