Hypalon Seals

hypalon rubber seals

Hypalon Seals

Hypalon Seals – a game-changing solution for demanding industrial sealing applications. Our commitment to quality, innovation, and performance ensures that our Hypalon Seals offer unmatched durability and reliability across a diverse range of industries.

Key Features:

  1. Premium Hypalon Material: Our Hypalon Seals are meticulously crafted using top-tier Hypalon synthetic rubber, renowned for its exceptional resistance to chemicals, ozone, UV radiation, and harsh environmental conditions. This material's exceptional durability ensures long-lasting performance and reduced maintenance needs.
  2. Robust Chemical Resistance: Hypalon Seals demonstrate outstanding resistance to a wide array of chemicals, acids, and solvents. This feature is essential for industries that encounter corrosive environments, ensuring sealing integrity and longevity.
  3. UV and Weather Resistance: Hypalon's exceptional UV and weather resistance make our seals a reliable choice for outdoor applications, protecting components from degradation caused by sun exposure and extreme weather conditions.
  4. High-Temperature Stability: Engineered for stability across a broad temperature range, Hypalon Seals maintain their effectiveness even in extreme heat or cold. This temperature resilience ensures consistent performance in diverse operating environments.
  5. Flexibility and Conformity: Hypalon's inherent flexibility allows our seals to conform effortlessly to irregular surfaces and intricate shapes. This attribute guarantees a secure and uniform seal, even in complex sealing situations.
  6. Customization: At Advanced Seals and Gaskets, we understand the unique needs of various industries. Our Hypalon Seals can be customized to meet specific size, shape, and sealing requirements, ensuring a tailored fit.
  7. Easy Installation: Designed for straightforward installation, our Hypalon Seals streamline assembly, maintenance, or replacement processes, minimizing downtime and enhancing operational efficiency.


  • Oil and Gas Industry: Hypalon Seals are ideal for applications in the oil and gas sector, including sealing components exposed to harsh chemicals, UV radiation, and temperature fluctuations.
  • Chemical Processing: These seals are a reliable choice for chemical processing plants, where resistance to corrosive substances and chemicals is crucial for maintaining operational integrity.
  • Marine and Offshore: In maritime and offshore applications, Hypalon Seals provide effective sealing in environments characterized by saltwater exposure, UV radiation, and extreme weather conditions.
  • Automotive Manufacturing: These seals play a vital role in the automotive industry, providing reliable sealing in engine compartments, undercarriages, and other critical areas.
  • Infrastructure and Construction: Hypalon Seals contribute to sealing infrastructure components against weathering, moisture, and chemical exposure, ensuring longevity and reducing maintenance costs.

At Advanced Seals and Gaskets, our commitment to excellence shines through in our Hypalon Seals. We offer innovation, quality, and customization, making our Hypalon Seals an indispensable asset for businesses seeking top-tier sealing solutions. Choose Advanced Seals and Gaskets' Hypalon Seals to elevate your industrial operations with unparalleled sealing performance and reliability.

Seals supplied by Advanced Seals & Gaskets Ltd are produced using material sourced from a vast network of suppliers, including various grades of solid rubber, one of which is Hypalon rubber. We supply the highest quality solid Hypalon rubber seals taking the forms of gaskets, washers, O-rings, mouldings and extrusions, which are all designed for the purpose of preventing leaks or the ingress of air, fluids and gas, insulation and protection. Our Hypalon seals are made to order and are produced using samples or drawings provided by customers to ensure the final product perfectly fits the application and doesn't fail. As each form of seal needs to be manufactured using a different process, ASG have invested heavily in various machinery meaning we can offer most seal types in high or low quantities.

Product Enquiry

For information on Hypalon Seals please complete the following quick enquiry or call us on +44(0)1384 252555.

    Key Characteristics of Hypalon Rubber

    • Colour: Black
    • Shore Hardness: 65° ± 5°.
    • Working temperature range: -30°C to +140°C.
    • Resistances: UV, weather, extreme temperatures, chemicals, oils
    • High tensile strength and self - extinguishing
    • Thicknesses: manufactured from 1mm

    Full technical data can be supplied for our hypalon rubber seals upon request,
    or downloaded from our online portal.

    What Are Hypalon Rubber Seals?

    A Hypalon rubber seal is a product or component often produced in the form of cut or pressed gaskets, washers, strips, and extruded or moulded profiles and edge trims. Hypalon rubber seals can be used as gap fillers between uneven surfaces, as a separator or barrier to prevent liquids, particles or gases escaping or penetrating the application and in a number of vibration dampening, sealing and insulation applications.

    Hypalon rubber is a high quality synthetic material also referred to as chlorosulfonated polyethylene, produced by combining and reacting polyethylene with chlorine and sulfur dioxide, this reaction changes the thermoplastic polyethylene into a synthetic elastomer which can then be compounded and vulcanised to produce the finished material.

    Why Use Hypalon Rubber Seals?

    The compounds used in the formulation of Hypalon rubber creates a high quality material perfect for sealing applications produced to offer a number of outstanding properties.

    Hypalon rubber seals have excellent resistance to ozone, weathering, acids, with an exceptional resistance to chemicals and oils and very high or low temperatures, an operating temperature range of -30℃ to +140℃ and a high tensile strength. By combining the two compounds in the material manufacturing process gives Hypalon the moisture resistance, a good dielectric strength and chemically inertness of standard polyethylene, with the oil and self extinguishing fire resistance properties produced with the addition of chlorine.

    Popular Applications and Uses for Hypalon Rubber

    Hypalon rubber can be found used in many industries for specialised, industrial and household application some of which include:

    • Wire and cable jackets
    • Inflatable boats
    • Roofing
    • Seals and gaskets
    • Tubes and hoses
    • Tank liners
    • Shoe soles

    Different Grades of Solid Rubber Seals Available

    Advanced Seals & Gaskets work with a wide network of material manufacturers and suppliers, giving our customers more choice when looking for sold rubber, our most popular grades of solid rubber roll include:

    Neoprene (CR) is one of our most popular solid rubber materials, with various thicknesses held in stock. Neoprene is suitable for use where there is exposure to grease, oil, acids, ozone and even seawater.

    EPDM (Ethylene Propylene Diene Monomer) another very popular solid rubber is great for use in outdoor applications. This material is resistant to water, UV, ozone, weather, abrasion, alkalines, ketones and diluted acids.

    Nitrile (NBR) rubber is a popular solid material for use within the automotive industry where there is contact with petroleum, oil and grease.
    SBR (Styrene-butadiene rubber) is a cost-effective, commercial-grade, general-purpose rubber with good abrasion resistance, tensile strength and low compression set. (SBR rubber is not suitable for applications involving chemicals, ozone, very strong acids, grease, fat oils and hydrocarbons).

    Silicone (SI) is an excellent electrical insulation material that can operate at high and low temperatures. Silicone rubber performs well when exposed to UV, weathering, ozone and moisture, and is available in a range of colours.

    Viton rubber materials are manufactured for more demanding applications where there are harsh chemicals and high temperatures present. Viton rubber offers resistance to fluids, oils, acids and petroleum-based liquids.

    Advantages Of Using Seals of Hypalon Rubber

    Using Hypalon rubber seals for your applications offers a number of excellent qualities which include its chemical inertness, resistance to ozone, weathering and oils, wide operating temperature range, good dielectric strength and self-extinguishing properties.

    Hypalon rubber is usually manufactured in continuous rolls which can later be cut and converted in gaskets, washers or sealing strips, however being a solid rubber it can also be moulded into parts such as tubes and sleeves.

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